
VERX.01- custom protective gear
April 2025
In collaboration with Ghadir Madani
This project explores the design of a spine protection wearable for female athletes, using data-informed remeshing and multi-material 3D printing. The wearable combines a rigid PLA frame with a soft, impact-dispersing TPU mesh. The structure takes advantage of variable mesh density to optimize material performance: areas along the spine identified as high-risk for impact are assigned a denser mesh of TPU, allowing for greater energy absorption and localized deformation. This principle follows established biomechanics, where higher structural density in materials corresponds to improved impact resistance and stress distribution.
Beyond its technical function, the project responds to a gap in sports fashion: the lack of protective gear that feels empowering rather than restrictive. Traditional spine guards are often bulky, unflattering, and designed without consideration for aesthetics or gendered fit. This design aims to move beyond rigid forms, offering protection that feels sculptural, elegant, and wearable. By combining performance with a fashion-forward aesthetic, the piece fosters confidence in athletes - not just through safety, but through a sense of self-expression and pride in their gear.
Tools & Techniques
Rhinoceros 3D
Grasshopper
3D printing
Computational design